We specialize in robotically welded precision fabrications
Our core competency of production robotic welding services offers numerous advantages over hand welding, including increased production speeds, enhanced efficiency and improved accuracy which combine to provide lower overall production costs to you.
Since 1904, Rose Metal Industries has been providing quality metalworking services for numerous markets within the Midwest. Since acquiring our first robotic welder in 1990, our staff has grown to become one of the best technical teams in the industry. As technology has continued to evolve, Rose Metal Industries’ team of experts have provided increasingly more sophisticated products for customers requiring such metalworking services. We are a responsive smaller shop with larger shop capabilities.
Our team of mechanical and welding engineers, backed by robotic and programming experts, in conjunction with quality assurance engineers and AWS Certified Welding Inspectors (CWI), handles every aspect of production. We can provide solutions for your unique robotic welding needs as well as the overall total service you require.
We are ITAR registered, ISO 9001:2015 certified, and DD 2345 approved to ensure your project is a success.
Robotic Welding Services
Rose Metal Industries specializes in robotic welding services designed to deliver consistent, high-quality welds, faster production speeds, and improved precision.
We offer …
Flexibility – Our (9) robotic welding cells utilize both single and dual arm configurations and are equipped with a variety of fully integrated multi-axis weld positioners, providing added flexibility.
Advanced Programing and Motion Control – Our systems are optimized for coordinated synchronous mirrored motion welding to ensure precision for even the most challenging projects.
Controlled Weld Parameters – Advanced power supplies provide carefully controlled weld parameters with workhorse reliability.
Ability to handle Complex and Large Assemblies – Robotic weld cells have ½ ton overhead cranes for handling larger assemblies and allow us the ability to take on challenging configurations in higher volumes.
Versatile Size Range – Our robotic welding systems can furnish parts from mere ounces to over 500 lbs. Size Range: Up to 46″ Dia. x 115″ Long.
In-House Fixture Design and Expert Programing – Weld fixtures are designed and maintained in-house and all robotic welder programming is done by our experienced technicians to ensure weld accuracy, penetration, and control of tight tolerances.
Experience in Weld Distortion Control – Our staff of engineers has many years of experience with challenging designs which has developed a thorough understanding of weld distortion and close tolerance control.
Added Value Services – In addition to our robotic welding capabilities, we also offer made-to-print contract metal fabrication services, including machining, painting, and minor assembly. This allows us to support your project from start to finish, ensuring you get the exact solution you need.
Advantages of Robotic Welding at Rose Metal Industries
The competitive advantages of robotic welding and the implementation of lean welding techniques allow for increased throughput while lowering overall fabrication costs.
Robotic welding is also more accurate and precise, thus providing better production values across-the-board on the parts we produce for our customers.
Key Technical reasons to utilize our robotic welding services:
- Highest quality welds
- Consistent welds across every part, regardless of complexity
- Lowest weld distortion
Key Economic reasons to utilize our robotic welding services
- Lower weldment cost due to efficient production methods
- Lower tooling cost due to in house design and production
- Lower in-house investment by using Rose Metal Industries as layered capacity.
Key Functional reasons to utilize our robotic welding services
- Excellent turnaround time provided by job shop flexibility
- Responsive staff to assist with project development and production control
- Dependability based on redundant welding cell availability to reduce risk of delays
- Reduced dependence on in house labor
Robotic Welding Applications
As a Job Shop, robotic welding services from Rose Metal Industries have met the needs of diverse industries, including:
- Heavy Vehicle and Truck Suspension – Truck axles, axle mounts – fixed and air ride, Sub-frames, Control Arms, Air Bag Mounts and other Bracketry.
- Military and Armament – Machine Gun Mounts, Carriages, Cradles, Ammo Cans, Adjustment Arms, Pins
- Solar & Energy – Field mounting hardware, tracking hardware
- Electric Vehicle – Charging Station Posts
- Medical – Wheelchair Components
- Hospitality – Hotel custodial carts
- Amusement – Roller Coaster Chain Links
- Primary Metals – Consumable Nozzle inserts for Continuous Caster Tundish
Use Rose Metal Industries Robotic Welding Services
Give us the opportunity to show you what our robotic welders can do, and you’ll become a believer in this technologic advantage as well as the services of our aggressive and competent technical staff!
We are also expert at providing design suggestions for improving manufacturability and lowering overall production costs. Put our team to work for you!
With our robotic welding capabilities, you can reduce reliance on hard-to-find skilled labor and streamline your production process without having to invest in costly equipment or facility space.
For more information about our capabilities, or to get started on your next metalworking project, contact us today.